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Why choose stick packs?

A stick pack is a narrow, sealed pouch for one measured serving of powder. It is portable, easy to open, and keeps each serving sealed until use.

Technical elevation of a stick pack, showing the serrated end seals, the tear notch, the hidden back fin seal and the fill chamber. LOT END SEAL FILL CHAMBER LOT CODE TEAR NOTCH BACK FIN SEAL HIDDEN APPROXIMATELY, DEPENDING ON THE PRODUCT 1.5-30g FILL WEIGHT

Benefits of stick pack packaging

Five practical benefits for the product, customer, and supply chain.

  1. 01

    Portable

    Fits into a pocket, gym bag, or desk drawer for travel and everyday use.

  2. 02

    Pre-measured serving

    Each pack contains one measured serving, with no scoop required.

  3. 03

    Individually sealed

    Each serving remains sealed until use, helping limit exposure to moisture, oxygen, and contamination.

  4. 04

    Compact packaging

    A flat, flexible pouch packs more compactly than a rigid tub or bottle.

  5. 05

    Storage and shipping efficiency

    The smaller packaging footprint can reduce the space required for finished-goods storage and transportation.

How an individually sealed serving protects the product

The film and seals enclose each serving until use, helping limit exposure to moisture, oxygen, and contamination after packing.

A stick pack shown in transverse section, with the film closing on itself at the back fin seal, powder inside, and moisture, oxygen and contamination arrows stopping outside the sealed perimeter. A A MOISTURE OXYGEN CONTAMINATION SEALED PERIMETER BACK FIN SEAL POWDER SECTION A-A Film shown as a single line; no thickness implied.

Where brands use and sell stick packs

Brands use stick packs in sampling programs and sell them through retail, fitness, and online channels.

Common sampling uses

  • 01 Product launches
  • 02 Retail promotions
  • 03 Influencer campaigns
  • 04 Subscription boxes
  • 05 Trade shows

Common sales channels

  • 01 Retail stores
  • 02 Convenience stores
  • 03 Gyms
  • 04 Online marketplaces
  • 05 Amazon

How stick packs compare with jars and tubs

A stick pack packages one measured serving at a time. The customer tears it open and pours, without carrying a tub or measuring with a scoop.

  • Pre-measured servings
  • No scoop required
  • Portable format
  • Individually sealed portions
  • Compact storage

Stick pack format questions

Answers about the format, available sizes, packaging options, and custom printing.

01 What is a stick pack?

A stick pack is a narrow, sealed pouch for a single serving of powder. It is opened by tearing, and the product is poured into water or used as directed. TW Co Pack fills approximately 1.5 to 30 grams, depending on the product.

02 How many stick pack sizes are available?

We offer 10 tooling sizes covering approximate fill weights from 1.5 grams to 30 grams, depending on the product. See the stick pack sizes and fill-weight guide for common ranges and applications.

03 What packaging formats are available?

We support single-serve packs, sample packs, travel packs, bulk retail packs, subscription packs, and promotional kits.

04 Can stick pack packaging be custom printed?

Yes. Options include custom rollstock sourcing and printing, customer-supplied film runs, custom-color printing, and high-resolution graphics.

Ready to plan a stick pack run?

Share your product, target serving size, quantity, packaging requirements, and timeline. We’ll review the details and prepare a quote.

typically 1 business day Quote turnaround
Request a Quote